How To Change The Brushes On A Bosch Reciprocating Saw

Your Bosch reciprocating saw should be your first choice tool if you’re like most DIYers. It is important to maintain it in top condition by regularly changing the brushes.

To change brushes, simply remove the blade. Next, take out the two screws holding the brush caps in their place. Then, take out the brushes and replace them with the newer ones. Then, screw the caps back into place and replace the brushes.

This post will show you exactly how to do it. Continue reading to learn how to change the brushes of a Bosch reciprocating saw.

These are the steps to changing your brushes

1. Take off saw blade guard

2. Locate the brush housing cap

The housing cap can be found under the blade guard. The housing cap is secured with two screws on either side of the saw.

3. Caps removed

If necessary, use your screwdriver to unscrew both retainers.

4. Housing cover should be rescinded

After the screws have been removed, you can remove the cover by prying off.

5. Find brush housing

The brass part of the tool houses the brushes, which are held down by two screws either side.

6. Retention screws for unscrew housing

Before you attempt to remove the housing, take out both retaining screws.

7. Removing old brushes

Take out any old brushes and dispose of them.

8. Position new brushes

Before you position any new brush, ensure that the end of your wire lead touches the brass part. To ensure security, you can use a flathead screwdriver as a tool to secure the brush’s rear while pushing it into position. Before you move on, make sure that both brushes are in their proper places.

9. Brush housings should be replaced

Make sure the gasket is properly seated in the groove before you replace the brush housing. This will save you from having to do it again. You might notice that it becomes more difficult to pull and push the housing in place. This is normal as new brushes can take some time to get used to.

10. Cap and blade guard should be replaced

After the housing has been reinstalled, secure it with the retaining screws. You can then replace the saw blade guard.

What Are Some Of The Benefits To Changing The Brushes On A Reciprocating-saw?

You now know how to change the brushes on your Bosch reciprocating saws. Now it is time to consider the benefits of this simple, but crucial upgrade. It is always worthwhile to consider buying a new set of brushes as it can improve the tool’s performance and prolong its life.

Maintaining your reciprocating saw in top condition requires regular replacement of worn-out parts. This simple upgrade will give your Bosch reciprocating tool new life and increase its lifespan.

How Do You Remove The Old Brushes?

It might be time for you to replace your brushes if your reciprocating saw has lost its power. First, let’s take out the old ones.

1. As described in the guides’ steps one and 2, remove the blade guard cap.

2. Use a screwdriver if necessary to remove the screws that hold the brush housing in its place.

3. You can unplug the power cord from your saw and lay it on one side.

4. Use a small flathead screwdriver to remove old brushes from the brass portion of the tool. If necessary, turn the tool over to remove any old brushes.

5. After you have removed the brushes, dispose of them and make your new brushes according to my instructions.

How Do I Install New Brushes In My Saw?

To change the brushes on your reciprocating saws, first you need to understand how they got in.

These are the steps to follow:

1. Make sure your new Brushes are correctly seated. The end of the wire should touch the brass housing. If necessary, use a flathead screwdriver to hold the brush’s rear down as you push it into position.

2. Before you move on to the next step, make sure that both brushes are secure.

3. Make sure to replace the gasket with a new one and ensure that it is properly seated in its groove.

4. Make sure you secure the brush housing with the retaining screws before replacing it.

5. You can replace your saws blade protector and you are good to go!

Tips To Maintain Your Reciprocating Saw

  1. When using power tools, always wear safety gear, including eye protection.
  2. To avoid injury, ensure you hold the saw securely before turning it on.
  3. Make sure you use the right blades for your material so they don’t fly off during use.
  4. You can keep an eye on the condition of your blades and replace them as needed.
  5. Do not force the reciprocating saw to do its job.
  6. When not in use, unplug the saw and keep the power cord away from children. Here’s how to oil your reciprocating saw

Safety Tips For Reciprocating Saw

  • Ensure that you have your eye protection on during any operation.
  • To prevent dust particles from flying around and contaminating your workspace, make sure that the blade housing is securely closed.
  • Avoid using other blades, as they can fly off during use.
  • Do not force the reciprocating saw to do the job.
  • Before opening the blade housing, shut off your tool.
  • Children should be kept away from the power cord at all costs.
  • Keep your reciprocating saw in a dry and well-ventilated place when not in use.
  • To prevent corrosion, keep your reciprocating saw out of moisture and any other foreign bodies.
  • You should disconnect the power supply before you begin cutting any material containing wires and connectors.
  • Before you start a new task, make sure to inspect your reciprocatingsaw to ensure that there are no loose parts or damage.
  • To avoid insulation damage, keep your power cord clear of heated surfaces. Never run it under carpets or through doors.
  • Blades that are not cut for the material you work with should be used. Universal blades can cause them flying off during use.
  • Your reciprocating saw blades may be less durable if they are clogged with debris, dust, or other foreign objects. Find out how to choose reciprocating-saw blades

Conclusion

Here’s how I changed the brushes on my Bosch reciprocating saw. It is very easy and should take you only a few minutes.